DKM64 v5.0 1/64 scale printable drift chassis

[zemerdon]

Main Improvements of V5 vs V4:
• New rear Gearbox with CVD and Gears.
• New rear independent suspension system.
• New 0610 motor.
• New H-sliding bar for rear Gearbox.
• Tuned front arm, servo horn and linkage lengths for less binding with linear servo.
• Shorter front chassis-A for new rear gearbox size.
• New Rear V5 wheels (only suitable for Gearbox system, which has a bigger hub bearing).

The 3 different height rear magnet “body mount” STL files are in the V3(sus) zip file. I forgot to include them in the V4 zip file.

DKR has carbon fiber plates, rolling rear spring suspension, bigger front hub bearings, lower top plate to fit more bodies, improved steering angles and suspension for better drifting.
DKS has all of DKR + rear independent suspension and gears box
DKM 3D printable.

All 3 have independent front spring suspension and adjustable slide length to fit different wheel base bodies.

CREDIT Mark Toh

[zemerdon]

• 2x Front Suspension Springs and 2x Rear Gearbox Suspension Springs: 20pcs wire diameter 0.2mm 0.3mm 0.4mm Stainless Steel Compression Spring 304 SUS Compressed Spring Y-Type Rotor Return Spring

o Wire diameter 0.2mm
o Outer Diameter: 2mm
o Length: 5mm

• Front suspension arms screws: M1 M1.2 M1.4 M1.6 Small Screws Stainless Steel Glasses Watch Screw Nuts Set Phillips Cross Round Head Motherboard PCB Bolts Kit

o Top arms: 2pcs M1 x 8mm
o Bottom arms: 2pcs M1 x 7mm

• 1x Motor: 0610 Mini 6mm*10mm Tiny Coreless Motor DC 1.5V 3V 3.7V 61000RPM High. 0610 Mini 6mm*10mm Tiny Coreless Motor DC 1.5V 3V 3V 18000RPM High Speed For Toy Hobby

• 1x ESC: DM-Racing NEZ ESC: DMRACING NEZ 1/64 Micro ESC

• 1x Servo: DM-Racing Linear Servo: NEZ 1/64 Servo ZH1.5 DMRACING

• 1x Nano Receiver with Gyro: up to your controller protocol, as long it is not bigger than 19mm x 12mm, and has a drift capable Gyro.
o DASMIKRO FUTABA T-FHSS NANO 4CH TOWER ANTENNA GYRO RECEIVER DSK-604B

o DASMIKRO FUTABA F-4G NANO 4CH TOWER ANTENNA GYRO RECEIVER DSK-407B

o SDASMIKRO SANWA FH5 NANO 4CH TOWER ANTENNA GYRO RECEIVER DSK-801B
o DASMIKRO FLYSKY NB4 AFHDS3 NANO 4CH TOWER ANTENNA GYRO RECEIVER DSK-605B

• Rear Gearbox axle: M1 (OD: 1mm) stainless-steel rod cut to 11-12mm length. 10Pc 1/1.5/2/2.5/3/4mm Diameter 304 Stainless Steel Rod 100/150/200/250/300mm Solid Round Shaft Rod Bars for DIY Craft Model Car

• Bearings:
o Front 2x Hub bearings (ID: 1mm x OD:3mm x Thickness: 1mm) 681ZZ Miniature Mini Ball.
10pcs/set New 681ZZ Miniature Ball Bearings Metal Open Micro Bearing 1x3x1mm

o Rear 2x Gearbox inner spur gear bearings (ID: 1mm x OD:3mm x Thickness: 1mm) 681ZZ Miniature Mini Ball.
10pcs/set New 681ZZ Miniature Ball Bearings Metal Open Micro Bearing 1x3x1mm

o Rear 2x Gearbox axel gear bearings (ID: 3mm x OD:6mm x Thickness: 2mm) MR63ZZ-2 3x6x2 mm Deep groove ball bearing.
10Pcs MR63ZZ-2 3x6x2 mm Deep groove ball bearing Miniature bearing High qualit MR63Z

o Rear 2x Hub bearings (ID: 2mm x OD:4mm x Thickness: 1.2mm) 2x4x1.2mm Deep groove ball bearing Miniature bearing.
2x4x2mm 2x4x1.2mm Deep groove ball bearing Miniature bearing

• M1 Screws & Nuts: M1 M1.2 M1.4 M1.6 Small Screws Stainless Steel Glasses Watch Screw Nuts Set Phillips Cross Round Head Motherboard PCB Bolts Kit
o Servo lock screws: 2pcs M1 x 2mm screw
o Top deck mounting: 4pcs M1 x 3mm screw
o V4: Rear Chassis-B mounting to bearings: 1pc M1 x 6mm screw + 1pc M1 washer (add more if required to increase length to fit body)
o V5: Rear Gearbox screws are M1 size with lengths ranging from 2mm to 10mm (suggest to buy a box of various lengths)
o Front Arm (Top) mounting to chassis: 2pcs M1 x 7mm screw
o Front Arm (Bottom) mounting to chassis: 2pcs M1 x 6mm screw
o Front Wheel (per wheel): 1pcs M1 x 5mm or 6mm screw + 1pc M1 washer between wheel and bearing + 1pcs M1 nuts.
o Knuckles: 1pc M1 x 2mm screw and 2pc M1 x 2.5mm screw
o H-Bar: 4pcs M1 x 2mm screws

• Washers: M1.1 x 2 x 0.2 mm. 100Pcs Flat Washer M1.1 M1.2 M1.3 M1.4 M1.5 M1.6 M1.7 M2 M2.5 M3 M3.5 M4 M5 M6 304 Stainless Steel Metal Gasket Plain Washers

• Magnets for body mounts:
o 1x Front: OD:3mm x Thickness:2mm, N35 Round Magnet 3x2 mm Neodymium Magnet Permanent.
Neodymium Disc Magnet - 3mm x 2mm


o 2x Back: OD:3mm x Thickness:2mm, N35 Round Magnet 3x2 mm Neodymium Magnet Permanent.
Neodymium Disc Magnet - 3mm x 2mm


o Spacer Magnets (to increase height to fit taller car bodies and also to be mounted on car body): OD:3mm x Thickness:1mm, N35 Round Magnet
3x1 mm Neodymium Magnet Permanent.
Neodymium Disc Magnet - 3mm x 1mm N45

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3D Printer and recommended settings:
• Printer: Bamboo A1 mini
• Filament: PETG
• Nozzle: 0.2mm
• Layer height: 10mm of lower
• Infill: 50%

Support Settings:
▪ Support line width: 20 (set in the Quality section)
▪ Type: Normal / Snug / 45deg
▪ Initial Layer Expansion: 2mm
▪ Support Wall Loop: 0
▪ Top Z distance: 0.1mm
▪ Bottom Z distance: 0.1mm
▪ Base Pattern: Hollow
▪ Base Pattern Spacing: 0.35mm
▪ Pattern Angle: 45deg
▪ Top Interface layers: 0 (do not use support interface layers)
▪ Bottom Interface layers: 0 (do not use support interface layers)
▪ Normal Support Expansion: 0mm
▪ Support/object xy distance: 0.35mm
▪ Support/object first layer gap: 0.2mm

• Others: “Inner Brim only” for printing tires only.
• Print Sequence: by Object (not Layer)
• Rear Chassis-B to be printed with Outer Brim and without support.
• Chassis-A rear bearing hole to be printed without support.
• Steering Arms Top and Bottom to be printed without support.